SYMPAN supply services on the following sectors:

Factory Supply Chain

System configuration:

• Coding of raw materials, work-in-progress and finished goods
• Master data definition
• Bill of materials
• Material movements posted in the system (goods receipt, goods return, post-production, stock in transit, stock adjustment)
• Supplier/Vendor Management Inventory (SMI/VMI)
• Supplier/Vendor Owned Inventory (SOI/VOI)

Data analysis:

• Production planning and detailed scheduling (PPDS) generating requirements in raw materials and resources
• Micro-planning optimization
• Scheduling coordination of the production departments
• Raw materials planning based on master data (minimum order qty, rounding value, lead time, safety stock)
• Capacity planning
• Production planning segmentation analysis
• Headcount planning
• Inventory monitoring, control and optimization
• Material losses monitoring and reduction
• Portfolio analysis: Pareto, Simplification, Negotiation, Cost savings

Product Costing

• Materials standard cost
• Activities definition
• Activities standard cost
• Product families
• Activities quantity per product family
  
  

Finance Planning, Monitoring, Analysis and Control

System configuration:

• Definition of cost centers and general ledger accounts
• Distinguish general ledger accounts to fixed and variable
• Invoice matching with cost centers and general ledger accounts
• Cost centers and general ledger accounts matching with product cost activities
• Cost allocation rules

Data analysis:

• Budget planning based on volume forecast
• Capacity analysis
• Budget review
• Variances analysis
• Spending control
• Utilities monitoring and control
• Cost reduction / Savings program

Shopfloor Reporting

• Overall Asset Effectiveness Model
• Planned and unplannced downtime monitoring
• Productivity per equipment / production area / work center
• Throughput per time and people resources
• Smart Factory - Online shopfloor reporting

Manufacturing Continuous Improvement - Kaizen

• Unplanned downtime root cause analysis
• Bottleneck analysis per production area / work center
• SMED analysis and changeover time reduction
• 5S and Visual factory
• Daily improvement
• Autonomous maintenance
• Material losses reduction
• Energy reduction
• Cost reduction / Savings program
• Factory Operations Support Suite - Prodaxion
• Factory Operations Support Suite - Safeworks
• Factory Operations Support Suite - incidents

Business excellence

• Business process re-engineering
• Business processs tools
• Business intelligence
• ERP functions automation

New Products Project Management

• End-to-end New Products Project Management

Factory Operations Support Suite

• Standard processes and tools that offer real added value to the production process, free up resources, reduce costs, enhance transparency throughout the production process, and facilitate internal and external auditing.